๐Ÿš€ DaqExpert v2.0 โ€” New AI detection engine for hydro-electric turbines Learn more โ†’ โœ•
๐Ÿ”ฌ Real-time industrial condition monitoring

Detect machine failures
before they happen.

Enterprise-grade vibration analysis for industrial maintenance teams. Real-time FFT, AI predictive diagnostics, ISO 10816 compliance built-in โ€” deployed in hours, not 6 months.

54+ Built-in Features
1 MHz Max Sample Rate
6 Live Chart Types
30 FPS GPU-Accelerated Render
DaqExpert โ€” Turbine A3 ยท 728.4 RPM
2.4 mm/s
RMS Velocity
728 RPM
Speed
87 Hz
Dom. Freq.
AI Alert Vibration anomaly detected ยท Bearing #2
~$50,000
average cost of unplanned downtime
73%
of failures are detectable in advance
7x
typical ROI in the first year
3 wks
average advance warning on critical failures
The Problem

Advanced monitoring used to be
reserved for large enterprises

Industrial SMEs face the same dilemma: critical machines with no adequate monitoring, due to budget constraints or lack of expertise.

01

Catastrophic Downtime

A bearing failure, a turbine offline for 3 weeks. Every hour of unplanned downtime costs between $5,000 and $50,000 depending on the industry. Yet 73% of these failures are predictable weeks in advance.

02

Experts Are Scarce and Costly

A certified CAT III vibration analyst costs $150โ€“$250/hour. Enterprise platforms (Bently Nevada, SKF) require in-house expertise that most SMEs simply don't have โ€” and 6+ months of deployment minimum.

03

Enterprise Solutions Out of Reach

Enterprise licenses start at $50,000/year. Cloud SaaS solutions force you to buy their proprietary sensors. And your production data ends up on servers you don't control.

The Solution

Enterprise power.
SME price.

DaqExpert gives you the same analyses as Bently Nevada or SKF โ€” advanced FFT, envelope analysis, Campbell diagram โ€” without the budget or the in-house expert.

โšก

Operational in Hours

Plug in your existing IEPE/ICP sensors, configure in a few clicks. No 6-month integration project.

๐Ÿง 

No Expert Required

Clear, actionable diagnostics. AI translates vibration anomalies into plain-language recommendations any technician can act on.

๐Ÿ”’

Your Data Stays On-Site

On-premise deployment available. No production data is ever sent to third-party servers without your explicit consent.

๐Ÿ“Š

ISO 10816/20816 Pre-configured

Alarm zones A, B, C, D by machine class. Normative compliance from the first acquisition โ€” no expert configuration required.

Hardware acquisition

NI-DAQmx โ€” Plug & Play

Compatible with the full National Instruments lineup. USB-6000, cDAQ, PXI. Works with tasks you already configured in NI MAX.

1 MHz
Max Sample Rate
32+
Simultaneous Channels
โœ“ Acceleration ยท Velocity ยท Displacement
โœ“ Standard IEPE/ICP sensors (your existing hardware)
โœ“ 3-phase power via WattsOn Modbus TCP
โœ“ GPU rendering โ€” 3000+ pts at 30 FPS (SciChart DirectX 11)
โœ“ TDMS recording + full offline replay
54+ Features

Everything you need.
Nothing you don't.

From real-time acquisition to professional report generation, DaqExpert covers the complete industrial monitoring workflow.

Real-time

NI-DAQmx Acquisition

Multi-device support, task-based channel configuration, automatic channel validation at startup.

Setup

Channel Management

Per-channel enable/disable, custom colors and labels, per-channel filters, units assignment.

Frequency

Sample Rate Control

Configurable up to 1 MHz. Pre-record buffer, automatic backup file rotation.

Filtering

Digital Filters

Butterworth LP/HP/BP/BS, FIR/IIR, up to 20 poles, Hanning / Hamming / Blackman windows.

Triggering

Configurable Triggers

Per-channel thresholds, rising/falling edge, AND/OR logic, pre-trigger buffer, equidistant markers.

Rendering

DirectX 11 GPU

SciChart VisualXccelerator โ€” 6 simultaneous live charts at 30 FPS, LTTB downsampling, 3000+ visible points.

Frequency

Real-time FFT

Amplitude spectrum, dB scale, spectral windows, continuous update on the live data stream.

Time domain

Waveform + Integration

Acceleration โ†’ Velocity (โˆซ) โ†’ Displacement (โˆซโˆซ), derivatives d/dt, delta cursor, zoom/pan.

Trajectory

XY Orbit Plot

Rotor deflection trajectory, SMax (maximum deflection), unbalance/misalignment/rub detection.

Statistics

RMS/Peak Trending

50% overlap sliding window, RMS, Mean, Min, Max, Peak-to-Peak, 2000 pts with even decimation.

Post-acquisition

Campbell Diagram

Frequency vs. RPM waterfall, order tracking (1X, 2X, 3X), resonance mapping at variable speed.

Post-acquisition

Envelope Analysis

High-frequency demodulation, bearing fault detection (BPFI, BPFO, BSF, FTF), gearbox diagnosis.

Post-acquisition

Spectrogram

Color-coded time-frequency heatmap, transient event detection, sliding FFT windows.

Variable speed

Order Tracking

Synchronous analysis relative to machine speed, nX harmonic extraction, speed-independent view.

Statistics

Numerical Analysis

Skewness, Kurtosis, Crest Factor, 1X/2X harmonics, CSV/Excel export. ISO 10816/20816 compliance.

AI Predictive

Hydro-Turbine Detector

AI model tailored to Pelton, Turgo, Crossflow, Kaplan turbines โ€” ISO 10816-3 zones A/B/C/D.

Architecture

Pluggable Detectors

Extensible architecture โ€” each machine type has its own model. ML.NET integration ready.

Alerts

Multi-Level Notifications

Info / Warning / Error / Critical. Discreet status bar or blocking popup based on severity.

Configuration

Custom Thresholds

BladeCount, GuideVaneCount, NominalSpeedRpm, thermal and vibration alert thresholds in % of full scale.

Spectral analysis

Advanced AI Analyses

Wide-band, spectral, thermal, orbital โ€” each type independently enabled per machine.

Standards

Automatic Compliance

ISO 10816-3 pre-configured. Machine orientation (vertical/horizontal), bearing count, radial clearance.

Editor

WYSIWYG Report Builder

Cover page, text blocks, images, statistics tables, pass/fail checklists, signature lines, auto TOC.

Workflow

Send-to-Report

"Send to Report" button on every chart. Auto-capture + insert into active report section in one click.

Templates

Projects & Templates

Industry-specific template library. Revision history. Full undo/redo.

Export

Multi-Format Export

Word (.docx), Excel (.xlsx) with charts, CSV tabular, PNG chart screenshots.

Recording

Native NI TDMS

Standard NI format. Periodic mode (N seconds on-demand) or continuous with automatic file rotation.

Replay

Offline Analysis

Replay recorded TDMS files, reparametrize analyses without hardware. Ideal for post-mortem investigations.

Generator

Function Generator

Sine, square, sawtooth, sweep (chirp). 2 independent output channels, burst N-cycle mode.

Virtual channels

Keyphasor & RPM

Speed calculation from reference signal. Phase angle for synchronous analysis. No separate tach sensor needed.

Virtual channels

SMax & Orbit

Maximum deflection โˆš(Xยฒ+Yยฒ), trending, up to 12 configurable orthogonal channel pairs.

Electrical

3-Phase Power Meter

P/Q/S, power factor, harmonics 1Xโ†’11X, phase imbalance. Compatible with WattsOn Modbus TCP.

Projects

Multi-Project Support

One project per machine. Config, panel layout, filters, virtual channels โ€” all isolated and persisted.

License

License Management

RSA 2048-signed XML license. Feature gating by edition. Automatic background update check.

Industries

Built for rotating machinery

DaqExpert adapts to each machine type with pre-configured profiles and normative thresholds.

โšก

Hydro-Electric Turbines

Pelton, Turgo, Kaplan, Crossflow. Dedicated AI model, ISO 10816-3, vertical/horizontal orientation.

๐Ÿ’ง

Industrial Pumps

Centrifugal, volumetric. Cavitation detection, unbalance, misalignment.

โš™๏ธ

Electric Motors

Simultaneous mechanical + electrical analysis. Motor harmonics, phase imbalance.

๐ŸŒ€

Compressors

Bearing monitoring, pulsation analysis, order tracking for variable-speed machines.

๐Ÿ”ง

Fans & Blowers

Dynamic unbalance surveillance, blade pass frequency tracking.

โš—๏ธ

Chemical & Process

On-premise deployment. Sensitive production data stays on your infrastructure.

๐Ÿญ

R&D & Test Benches

Built-in function generator, modal analysis, real-time Campbell diagram.

๐Ÿ—๏ธ

Maintenance Services

Portable, multi-project, on-site reports. Complete all-in-one software, no cloud subscription.

Comparison

Why DaqExpert?

An honest comparison with alternatives on the market.

Criteria โœ… DaqExpert Enterprise Platforms
(Bently Nevada, SKF, Emerson)
DIY Solution
(Excel + handheld collector)
Annual Cost$299โ€“$699/month$50Kโ€“$500K/yearHidden cost (expert time)
Deployment TimeA few hours3โ€“12 monthsโ€”
Expertise Requiredโœ“ Technician is enoughโœ— CAT III engineerโœ— Specialist needed
Real-time FFTโœ“โœ“โœ—
Envelope Analysisโœ“โœ“โœ—
Campbell / Spectrogramโœ“โœ“โœ—
ISO 10816 Built-inโœ“ Pre-configuredConfig requiredโœ— Manual
Professional Reportsโœ“ Integrated WYSIWYGSeparate module $$$Manual Word
On-Premise Dataโœ“ AvailableCloud forcedโœ“
Works with Existing Sensorsโœ“ Standard IEPE/ICPโœ— Proprietary sensorsโœ“
Automatic Updatesโœ“ IncludedMaintenance contractโœ—
Transparent Pricing

Simple, predictable, no surprises

No "contact us for a quote." All prices are listed. Cancel anytime.

Starter
$299
per month ยท 1 installation

โœ“1 NI-DAQmx device
โœ“Real-time acquisition (all channels)
โœ“FFT, Trend, Time History charts
โœ“TDMS recording
โœ“CSV / Excel export
โœ“Automatic updates included
โ€”AI predictive monitoring
โ€”Report editor
โ€”Advanced offline analysis
Get Started
Enterprise
Custom
unlimited installations

โœ“Unlimited licenses
โœ“All Pro features
โœ“Custom AI models per machine type
โœ“On-premise deployment
โœ“REST API / OPC-UA integration
โœ“White-label available
โœ“SLA <4h response
โœ“Onboarding & training included
โœ“Dedicated account manager
Contact Us

All prices in USD excluding taxes. Monthly or annual billing (save 20%). 30-day free trial โ€” no credit card required.

FAQ

Common questions

Do I need a vibration analysis expert to use DaqExpert?โ–พ
No. DaqExpert is designed to be used by a standard maintenance technician. The AI provides actionable diagnostics in plain language. ISO 10816 thresholds are pre-configured for common machine types. For advanced analyses (Campbell, envelope), a few hours of onboarding is sufficient.
Are my existing sensors compatible?โ–พ
Yes, if you're using standard IEPE/ICP sensors (accelerometers, proximity probes). DaqExpert works with the full National Instruments lineup (USB-6000, cDAQ, PXI). You don't need to purchase proprietary sensors.
How long does it take to get up and running?โ–พ
Typically 2โ€“4 hours: software installation, NI hardware connection (already recognized by NI MAX), task configuration, acquisition startup and signal verification. Subsequent updates are automatic in the background.
Does my acquisition data leave my premises?โ–พ
No. Acquisition data (TDMS signals, analyses) stays exclusively on your local machine or internal network. Only anonymized information transits to our servers: software version, license heartbeat. These can be disabled entirely in the Enterprise on-premise plan.
Is ISO 10816 compliance included out of the box?โ–พ
Yes. ISO 10816-3 alarm zones A, B, C, D are pre-configured for common machine classes. Simply choose the machine type (turbine, pump, motor) and DaqExpert automatically applies the normative thresholds. You can override them if your machines have specific requirements.
Can I analyze data without the NI hardware connected?โ–พ
Yes. The DataAnalysis module reads previously recorded TDMS files. All analyses (FFT, Campbell, envelope, spectrogram, orbit) are available in offline mode. Ideal for post-mortem investigations or working on data from another site.
View all questions โ†’
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